DIRECT FACTORY Custom Sportswear & Apparel Manufacturing | Sialkot, Pakistan
FACTORY PRODUCTION EXPERTISE

CUSTOM OEM & PRIVATE LABEL MANUFACTURING

From athletic tech packs and custom sublimation uniforms to luxury heavyweight streetwear and certified protective leatherwear, TAJJ SPORTS provides end-to-end industrial apparel manufacturing in Sialkot, Pakistan.

PRODUCTION TECHNOLOGIES

ADVANCED CUSTOMIZATION & FINISHING

We invest continuously in computerized garment machinery and experienced technicians to ensure your collections achieve global retail standard.

TECHNOLOGY 01

Full Italian Dye-Sublimation

Sublimation printing is the gold standard for high-performance teamwear. We use wide-format digital printers paired with authentic, environmentally certified Italian sublimation inks. Under precise 210°C–220°C rotary heat calenders, the dye transitions directly into gas, permanently bonding into the synthetic polyester micro-fibers.

  • Zero ink fading, flaking, or cracking over hundreds of matches and washes
  • Zero loss of fabric breathability or moisture-wicking characteristics
  • Unlimited color fidelity and photo-realistic sponsor artwork gradients
  • Full Pantone Matching System (PMS) digital calibration
Sublimation Heat Press
Multi-head Embroidery
TECHNOLOGY 02

Computerized Multi-Head Embroidery

From collegiate jackets and premium hoodies to martial arts Gis and baseball caps, our multi-head Tajima embroidery stations execute intricate designs with high stitch-density accuracy.

  • 3D Puff raised foam embroidery for bold typography and logos
  • Tackle Twill multi-layer laser-cut numbering for baseball and football uniforms
  • High-luster Madeira threads engineered to resist chlorine and industrial laundering
  • Direct embroidery onto heavy canvas, fleece, leather, and double-knit polyester
TECHNOLOGY 03

Technical Seam & Flatlock Stitching

A garment's longevity and comfort depend heavily on the quality of its stitch. We maintain specialized industrial machines configured for different fabric structures and tension demands.

  • 4-Needle 6-Thread ISO 607 Flatlock machines for anti-chafing compression gear
  • Triple-needle chainstitch construction along high-stress workwear outseams
  • Heavy-duty walking-foot leather machines using bonded nylon tensile thread (size 40–60)
  • Computer-guided electronic bar-tack reinforcement at pockets and tension joints
Flatlock Stitching Station
Private Labeling & Packaging
TECHNOLOGY 04

Complete Private Labeling & Trims

Turn factory output into a turnkey retail-ready product line. We manufacture and assemble all custom trims, ensuring your end customers receive a polished, branded experience.

  • Woven high-definition damask neck labels and hem tags
  • Custom printed satin wash/care tags with regional compliance text
  • Heavyweight embossed paper hangtags with custom cord and safety pin attachment
  • Custom engraved metal drawcord aglets, eyelets, and branded rubber zipper pullers
  • Individual self-adhesive or frosted zipper polybags printed with your logo and barcode stickers
RAW MATERIALS

OUR PERFORMANCE FABRIC LIBRARY

We partner with certified textile mills to source premium yarns, performance coatings, and leather hides tailored for athletic and industrial demands.

Micro-Interlock Polyester (Dri-FIT)

140 - 180 GSM. Featherweight, hydrophobic moisture-wicking structure. Best for soccer, basketball, cricket, and running kits.

Dye-Sublimation Ready

Poly-Spandex 4-Way Warp Knit

200 - 280 GSM (80/20 & 85/15 blends). Delivers targeted graduated muscle compression, squat-proof opacity, and shape recovery.

Compression & Activewear

Heavy French Terry & Brushed Fleece

350 - 480 GSM 100% Combed Ringspun Cotton. Pre-shrunk with enzyme wash for luxury heavyweight streetwear drape.

Streetwear & Hoodies

Top Grain Milled Cowhide Leather

1.2 - 1.4 mm drum-dyed selected hides. Exceptional tensile and abrasion resistance for track motorcycle suits and boxing gloves.

CE-Armor Compatible

Pearl Weave & Cotton Ripstop

450 - 550 GSM preshrunk 100% cotton weave paired with 10oz military-grade ripstop trousers for BJJ & Judo gis.

IBJJF Compliant

High-Vis Tricot & ANSI Poly Mesh

Fluorescent neon yellow & orange polyester paired with genuine 3M Scotchlite reflective glass bead bands.

ANSI / ISEA 107 Class 2
BUYER GUIDELINES

HOW TO SUBMIT A TECH PACK FOR QUOTATION

To ensure accurate cost calculation and rapid sample prototyping, we recommend providing as much of the following technical data as possible in your RFQ:

1. Vector Artwork Adobe Illustrator (.AI), PDF, or EPS with vectorized fonts and outlined strokes.
2. Pantone Color Codes PMS Solid Coated codes ensure exact color fidelity on both fabric and prints.
3. Size Grading Chart Chest, length, and sleeve measurements (in cm or inches), or adopt TAJJ SPORTS standard sizing.
4. Target Volume & Date Estimated initial order volume and target in-hand date for production scheduling.
Submit Tech Pack Online Discuss on WhatsApp
DIRECT FACTORY COLLABORATION

READY TO DEVELOP YOUR NEXT COLLECTION?

Tell us what you need, and discuss your product specifications directly with our production engineering team in Sialkot. Low MOQs for emerging labels, volume capacity for established sports distributors.